Due to the different polymerization methods
of ptfe, there are suspension materials (suspension polymerization) and
dispersion materials (dispersion polymerization), namely suspension ptfe,
disperse ptfe, the processing methods of the two materials are also different.
Suspended material (suspended
polytetrafluoroethylene)
Its main forming method is die pressing
method, that is, white powder without a little additive, then die pressing
forming, sintering above its melting point temperature, and then through appropriate
mechanical processing into products, the representative products for the plate,
bar, tube, film four categories.
Dispersion material (ptfe)
PTFE fine powder prepared by dispersion
polymerization method is generally referred to as "dispersion".Because
of the fibrotic properties of this fine powder, especially at temperatures
above 20℃, it is recommended to store, transport and mix the material at 5 ~
10℃.The forming method of this kind of material is to use an auxiliary
agent (usually petroleum ether or gasoline) and powder after mixing in the
environment of 24℃ or more for about 24h (complete the crystal phase change) and then
forming, with the piston extrusion forming, drying, burning.This processing
method is commonly known as paste extrusion, also known as push.
Due to the dispersion of fine powder
particle size, divided into several grades of specifications, different
specifications have different compression ratio characteristics.Compression
ratio of less than 100, generally used to produce raw material and microporous
tape;Low compression ratio of less than 500, used to produce medium and large
specification products;500 ~ 2000 is medium compression ratio.2000 ~ 4400 is
high compression ratio material, this material is suitable for the production
of thin wall thin line, can continuously large length and high efficiency
production.
Identification method: the main difference
is the particle size of the two are not the same.Suspension material is coarse,
dispersion material is fine.
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