Effect of PTFE on Properties of PE-UHMW

In order to obtain ultra high molecular weight polyethylene (PE-UHMW) matrix composites which get high wearresistance and high heat resistance , and the poly tetrafluorethylene (PTFE) was modifed to improve the wear resistance and heatresistance of PE-UHMW. The test results show that the Shore hardness of the composite reach the highest that is 67.08, and thewear resistance is the best when the mass fraction of PTFE is 5%, the friction coeficient to 15CrMoV steel is 0.235 and the wearrate is 0.081 4%, and the thermal deformation temperature of the composite is increased by 21% when the load is 10.0 N and thedeformation amount is 0.06 mm. Under the action of KH-~550 coupling agent, the PTFE can achieves a uniform distribution in the PE-UHMW matrix, and the formation of dense binding. With the increase of PTFE content, the creep of the composites is graduallyincreased.

Since its inception, ultra-high molecular weight polyethylene (PE-UHMW) has been widely used in mechanical textile, medicine and other fields with its excellent physical and mechanical properties, becoming an engineering plastic that can replace metal materials. PE-UHMW has good impact resistance, wear resistance, chemical corrosion resistance, self-lubrication and other properties. However, PE-UHMW's low hardness and thermal deformation temperature defects cannot meet some high requirements of field applications. At present, modification methods of PE-UHMW mainly focus on chemical modification and physical modification. People often add organic and inorganic particles or fibers to PE-UHMW to improve its performance. By contrast, organic modifiers are easier to form firm bonds with PE-UHMW molecular chains.

Polytetrafluoroethylene (PTFE) holds the title of "the king of plastic, PTFE, with its excellent corrosion resistance, wear resistance, low friction coefficient, is only 1/5 of the polyethylene, between 0.01 ~ 0.10, as additives to improve the PE-UHMW abrasion resistance and heat resistance. It has obvious effect, Fang Zheng equality of polyoxymethylene, polyamide, PTFE linear low density polyethylene (PE-LLD) such as blending modification, the results found that Adding appropriate amount of modified PTFE can significantly improve the compatibility between PTFE and polymer. When PE-LLD is modified with PTFE, the mechanical properties, processing properties and stability of composites are greatly improved, and the friction coefficient is significantly reduced. PTFE was selected to blend and modify PE-UHMW in order to prepare composites with excellent wear resistance and heat resistance, reduce the friction coefficient of PE-UHMW and expand its application field.

Study on related properties of ptfe

1.  Properties of polytetrafluoroethylene modified epdm rubber

EPDM modified by polytetrafluoroethylene (PTFE) and nano silicon dioxide (SiO2) was prepared by vulcanization. Scanning electron microscope and infrared spectrum showed that PTFE and EPDM had good compatibility. DSC test showed that the composite had a unique glass transition temperature. When PTFE is added in 5 parts, PTFE and EPDM have a good compatibility. At this time, mechanical properties of epdm-ptfe reach the highest, and its tensile strength, elongation at break, hardness and tear strength are 22.42mpa, 588.91%, 82.0° and 49.60 kN/m respectively. Thermogravimetric analysis and aging experiments show that the aging and heat resistance of PTFE are improved. The mechanical properties of EPDM were also significantly improved after adding 5 parts of nano SiO2.

2.  Structure and properties of polytetrafluoroethylene hot-rolled fiber membrane

PTFE fiber membranes were prepared by hot rolling process and orthogonal design. Scanning electron microscope (SEM) was used to observe the surface morphology of the fiber membrane, and its thickness, permeability, aperture, porosity, tensile properties, acid and alkali corrosion resistance were tested and evaluated. The results showed that PTFE hot-rolled fiber film thickness was 0.12 ~ 0.15 mm, permeability was 80 ~ 101 mm/s, pore diameter was 14 ~ 17 ms, porosity was 14.57% ~ 27.04%, fracture strength was 38 ~ 59 N, elongation at break was 30% ~ 38%.In the 9 kinds of fiber membranes, there are still a lot of fibrous structures except the fiber melting on some surfaces. After acid and alkali treatment, the tensile properties of the fiber membrane remained unchanged. According to the orthogonal test results, the fiber mesh density has the greatest influence on the thickness, permeability, pore diameter and tensile properties of the fiber membrane, and with the increase of fiber mesh density, the permeability and pore diameter of the fiber membrane decrease, while the thickness and fracture strength increase.

3.  Structure and properties of polytetrafluoroethylene/polypropylene hybrid melt jet filter material

In order to extend the storage time of static charge on the surface of polypropylene (PP) melt-blown materials, the storage capacity of static charge was improved by organic hybridization. In the experiment, PTFE ultrafine powder and PP slice were mixed to granulate in a certain proportion, and different nonwoven materials were obtained by melt-jet molding process. The structure and performance of the nonwoven materials, such as apparent morphology, micropores, surface electrostatic potential and filtration efficiency, were studied, and external corona electret technology was adopted to make the material surface carry static charge. The test results show that adding PTFE can effectively improve the storage capacity of static charge of melt-jet PP nonwoven materials, and when PTFE mass fraction is 0.1%, the surface static voltage is the highest, the filtration performance is the best and the static charge stability is the best.

What is expanded tetrafluoroethylene seal tape?

Expanded tetrafluoron sealing belt is made of pure Polytetrafluoroethylene dispersion resin, which is stretched at high temperature through lamination.it has low friction coefficient, good resistance to chemical corrosion and airtightness, and can be used at the temperature of -250℃--+280℃ for the sealing of reaction kettle, steam transmission generator and all kinds of special-shaped cans and drums.

The expanded tetrafluoroethylene sealing tape can be pasted on the flange sealing surface.Flange sealing part under medium and low pressure is an economical and practical sealing material.

The expanded tetrafluoroethylene sealing belt retains the chemical corrosion resistance of ptfe, and at the same time, it has flexibility, compression strength, excellent creep resistance, cold flow resistance and tensile strength.

Production process and application of ptfe film

Ptfe film processing equipment will use a Isostatic Moulding Press Machine, Isostatic Moulding Press Machine production bar, and then sintering, finally using a Skiving Machine for Skiving.

Ptfe films are mainly divided into two types: microporous film and turning film.The biggest difference between the two is the permeability of microporous membrane, which is produced by biaxial stretching.Turning film is cut out of the lathe, it does not breathe.

I do not know about turning film, know that it should be used on the seal more.We're going to talk about microporous membranes.

Polytetrafluoroethylene (ptfe) microporous film is made of polytetrafluoroethylene resin particles, which is expanded and stretched to form a microporous film. It can be divided into the following categories:

1. Air filtration membrane

Polytetrafluoroethylene membranes can be used for atmospheric dust removal, air purification and so on the membrane pore size can be controlled 0.2 um, porosity can reach more than 88%, and the needle felt, mechanism of cloth, non-woven fabric, glass fiber and other filter material with surface phase composite filtering performance of coated fabric, PTFE coated filter material has high peel strength, air volume, uniform pore size distribution, etc.As a dust bag or fold type dust removal filter cartridge installed within the dust removal equipment, will be promptly and efficiently calculated intercept with micron ultra fine dust, dust removal efficiency can reach more than 99.99%, the service life for three years, ventilation rate of up to 3-6 m/min, is currently the world's most advanced air filtration material, all kinds of vacuum cleaners, air filter, air purification equipment, the best choice for high efficiency air filter, etc.

Technical parameters are as follows:

Thickness: 5 um - 15 um

Air permeability: 80-100l /㎡•s

Width: 1800 mm or less

Resistance: pa 80 or less

Efficiency: 99.99%

2. Waterproof and moisture-permeable microporous membrane

Ptfe waterproof moisture permeable microporous membrane is made and approved by a special process the bidirectional tensile membrane surface per square inch can reach billions of a microporous, each pore diameter (0.5 to 0.1 um um) is less than the minimum water molecules in the mist of the minimum value (20 UN um - 100), the diameter greater than the water vapor molecules (0.0004 to 0.0003 um um), the water vapor through the water, and cannot pass, take advantage of the microporous structure can achieve excellent waterproof and moisture permeable function;In addition, because the hole is extremely small and longitudinal irregular bending arrangement, so that the wind can not pass through, and thus has good wind protection and heat preservation characteristics.Since the advent of the membrane through continuous improvement, special treatment on the PTFE film, its fastness and durability greatly improved, after composite with other fabrics, widely used in the greenwood clothing, medical clothing, leisure clothing, fire control, chemical protective, antivirus, flooding operation, such as special protective clothing, outdoor sports clothing, shoes and hats, gloves and other accessories as well as sleeping bags, tents and other materials

Technical parameters are as follows:

Thickness: um 20-50 um

Moisture permeability: 16000g/㎡•24hr

Hydrostatic pressure: 6000mm

Extreme uv resistance: 97 highest

Width: 1700 mm or less

G: 5-10 g/m2

3. teflon bubble point film

It with polytetrafluoroethylene (ptfe) as raw material, after puffing stretch forming a kind of microporous membrane, the membrane with a special process combined with on all kinds of fabric and base material, become a new type of filtration material, the membrane pore size is small, about 0.2 to 0.5 mu m, uniform distribution, porosity, while maintain the air circulation, can filter all of the dust particles, including bacteria, achieve the goal of advanced purification and ventilation, it is widely used in pharmaceutical, biochemical, microelectronics and laboratory consumables, etc.

Technical parameters:

Thickness width bubble point

1600mm ≥1kg/cm2 (5.3m/s 127Pa)