Showing posts with label Sintering Furnaces. Show all posts
Showing posts with label Sintering Furnaces. Show all posts

Sunday, June 9, 2019

Explanation of main test indicators of PTFE products


PTFE products are a special type of plastic, which is quite different from other plastics. According to the industry standard of the Ministry of Light Industry, the PTFE products produced must meet the requirements of the index. Below we list the definitions of the 13 main test indicators for PTFE products for reference.

1. The coefficient of linear expansion indicates the degree of expansion or contraction of the material. It refers to the expansion ratio of the finished polytetrafluoroethylene plastic at a temperature of 1 ° C under a certain pressure, expressed as the coefficient of linear expansion relative to the unit length. This coefficient is one of the important indicators for understanding the degree of change in product size with increasing temperature of PTFE products, expressed in units of 1/°C or 1/K. The coefficient of linear expansion coefficient is α = ΔL / (L * ΔT), where ΔL is the change in the length of the object at the given temperature change ΔT, and L is the initial length. The linear expansion coefficient of PTFE is about 10-12*10-5/°C (ambient temperature 25-250°C), ie (0.01-0.012)%, and the linear expansion coefficient of PTFE is 10~20 times that of iron, which is larger than most plastics. 

2. Thermal conductivity: Also called thermal conductivity, it reflects the thermal conductivity of the material. It is defined as two parallel planes with an area of ​​1 m2 perpendicular to the direction of heat conduction inside the object. If the temperatures of the two planes differ by 1 K, the heat is transferred from one plane to the other in 1 second. The unit is defined as the thermal conductivity of the substance, and its unit is watt·m-1·open-1 (W·m-1·K-1). It is a reference indicator for studying the thermal insulation of target products when designing products.

3. The tensile strain at break is the tensile strain corresponding to the tensile fracture stress when the sample of the polytetrafluoroethylene product is not fractured under the tensile load, and the tensile strain is just when the sample material is plastically shaped. The ratio of the difference between the length to the original length and the original length, expressed as a percentage (%).

4. Tensile strength: In the test of tensile specimens, the critical value of the transition from uniform plastic deformation to local concentrated plastic deformation, characterizing the resistance of the material to the maximum uniform plastic deformation, is also the maximum load carrying capacity of plastic under static tensile conditions ( Maximum tensile stress). The unit is MPa. 

5. Elongation at break: It is the increment of the index from the original unit length (ie the rate of change of length), which is the ratio of the difference between the length of the pull-off and the original length to the original length, expressed as a percentage (%).

6. Electrical strength: A parameter indicating the breakdown of equipment insulation at a certain rated voltage, indicating the degree of insulation of the product withstand voltage. It means that under certain conditions, the ratio of the breakdown voltage to the thickness of the sample to be broken is the electrical strength of the product.

7. Breakdown voltage: The voltage at which the test piece breaks down is the highest voltage before being penetrated. That is, the sample does not break down at this voltage. The breakdown is usually caused by a partial discharge in the gas or liquid medium surrounding the sample and the electrode, and the sample at the edge of the smaller electrode (or equal-diameter two electrodes) is destroyed.

8. Density The ratio of the mass of a substance to its volume, that is, the mass of a substance per unit volume, is called the density of this substance. Kilograms/meter 3 or 1 gram per cubic centimeter 1.0 x 103 kg/m3 of polytetrafluoroethylene plastic products are usually tested by dipping, liquid pycnometer and titration.

9. Withstand voltage is the sample between the electrodes, the power frequency AC voltage rises to the voltage before the breakdown is the withstand voltage of the sample.

10. Fracture Nominal strain refers to the tensile strain corresponding to the fracture stress when the tensile specimen is not yielded and the fracture specimen is subjected to the specified specimen size, and the % is expressed by a dimensionless ratio or percentage.

11. The longitudinal dimensional change rate means that the pipe (100 ± 1) with a certain length is placed in a (260 ± 2 ° C) oven for 3 hours, and taken out at a normal temperature of 23 ± 2 ° C for 4 hours. The length of the treated sample is The percentage of the difference between the original size and the original size.

12. Dielectric strength is a measure of the electrical strength of a material as an insulator. It is defined as the maximum voltage per unit thickness that a unit is subjected to when it is broken down, in volts per unit thickness. The ratio of breakdown voltage to sample thickness. The breakdown voltage is tested according to GB/T1408.1-2006. The dielectric strength is in kilovolts per millimeter (KV/mm).



Monday, October 23, 2017

Sintering Furnace Oven

"Jiangsu Sunkoo Machine Tech Co., Ltd " is a dynamic and innovative organization  for Manufacturing the PTFE Sintering Furnace Oven equipment. The product range covers various type of water PTFE oven include electrical and natural gas types for PTFE Gaskets, PTFE Moulded Rods, PTFE Moulded Tubes, PTFE Bushes etc. All the oven can be customized upon the customer choice.
Main Products:Sintering Furnace For Gaskets,Sintering Furnace For Moulded Rods/Tubes,Natural Gas PTFE Furnace Oven
Sintering Furnace Oven
PTFE Industrial Nitrogen Sintering Furnace.Capable of paperless recording and group-unrestricted programming. Its sintering records can last one year. The multiple sintering furnaces can be operated at the same time and the remote control is available.
PTFE sintering furnace Specifications:1、coating sintering furnace;2、steel-made furnace;3、anycurve, aircycling furnace; 4、program-controlled; 5、ISO9001 certificate;
Gas Furnace Oven Features: Internal air circulation for good temperature distribution;Excess temperature cut-off;Control equipment electrically interlocked; Heavy duty construction;Single owing type comprising a door front of heavy gauge steel;Provided air inlet and exhaust system;Provided open type strip heater for required heating load;Composite blanket insulation;Separate control panel board;PLC display is available.
PTFE Sintering Furnace Features (Rods/Tubes/Gaskets):
Sunkoo sintering Furnace deliver tight temperature control and temperature uniformity throughout the heated chamber providing an efficient and consistent sintering process from cycle to cycle. These ovens are commonly used in applications requiring a material to be formed without melting, such as: sintering a PTFE molded rods, sheets tubes etc.
1,  It is mainly used to definite form under designated temperature after sintering completion of PTFE products, Technological requirements are not subject to limitations. 
2,  Special pipelines are installed at the air outlet to vent waste air along preinstalled pipelines without polluting workshop and environment. 
3,  The configuration of energy-saving heating components has characteristics of fast heating, electricity-saving and long application life. 
4,  By adopting hot air circulating principle, high rotating speed multi blade circular blower can diffuse hot air evenly with high wind rate. 
5,   Hearth liner and turn plate are made of stainless steel material with steady rotation, stable forming and high rate of finished products.
Source:https://www.sukoptfe.com/sintering-furnace-oven

Friday, August 11, 2017

High-temperature Chamber Furnaces & Tube Furnace

For production sintering operations, certain furnace design considerations are common regardless of whether you are working in metals, ceramics, or glass and regardless of what industry you work in. In order to achieve compression without liquefication, accurate temperature control and careful atmosphere monitoring are essential to uniformity and throughput.
Furnaces
Typically, the higher-temperature continuous furnaces used for sintering operations are known as “pusher furnaces” or “walking-beam furnaces.” A pusher furnace moves the work through on a series of boats or plates. One boat is pushed against another in a continuous train. A pusher furnace only pauses long enough to remove a boat at the exit end and add one at the entrance end. This is considered a constant push.
A walking-beam furnace utilizes a pusher mechanism to bring the boat into the furnace and place it on the beams. These beams are analogous to a series of rails. The rails are on cams, which lift up, forward and down, essentially walking the boat or carrier through the furnace. At the exit end, the boats are then commonly transferred onto a belt for the cooling section.
tube furnace is an electric heating device used to conduct syntheses and purifications of inorganic compounds and occasionally in organic synthesis. One possible design consists of a cylindrical cavity surrounded by heating coils that are embedded in a thermally insulating matrix. Temperature can be controlled via feedback from a thermocouple. More elaborate tube furnaces have two (or more) heating zones useful for transport experiments. Some digital temperature controllers provide an RS232 interface, and permit the operator to program segments for uses like ramping, soaking, sintering, and more. Advanced materials in the heating elements, such as molybdenum disilicide offered in certain models can now produce working temperatures up to 1800 °C. This facilitates more sophisticated applications. Common material for the reaction tubes include alumina, Pyrex, and fused quartz.
The tube furnace was invented in the first decade of the 20th century and was originally used to manufacture ceramic filaments for Nernst lamps and glowers.

Wednesday, August 9, 2017

High-temperature Vacuum Sintering Furnaces

Vacuum sintering, refers to the process that making the powder material into dense material in the condition of the vacuum.People use this process to produce ceramics, powder metallurgy, refractories, ultra-high temperature materials.

In general, after forming the powder and by the sintering process, it becomes the density mateiral.The sintering process directly affects the grain size, pore size and grain boundary shape and distribution in the microstructure, thus affecting the properties of the material.

These furnaces are equipped with electrical resistance heating or with inductive heating. They can be used for numerous purposes because they apply vacuum as well as inert atmospheres. This main application is debinding and subsequent sintering of ceramics or powder metallurgical parts.

They are also used for different high - temperature processes such as carburisation, recrystallisation, silicon infiltration, nitridation (formation of Si3N4), vacuum sintering or metallisation.
Available volume: 1 dm³ to 10 m³ at max. temperatures of 2800 °C.

Examples for materials that can be processed in FCT furnaces are:

  • Composite materials, MMC and CMC material
  • Reaction bonded silicon nitride and nitride bonded silicon carbide used in various high temperature applications such as welding nozzles and fixtures, components for aluminium founderies, kiln furniture etc.
  • Sintered silicon nitride and sialon (parts for mechanical applications at high temperatures, e.g. wear parts, motor components etc.)
  • Reaction bonded silicon carbide SiSiC (e.g. axial face seals, composite materials, kiln furniture etc.)
  • Pressureless sintered silicon carbide (parts for high performance applications at high temperatures or in severe environments).
  • Hard metals (WC, TaC, TiC, NbC) with a metallic “binder” such as Co or Ni.
  • Refractory metals: metals with very high melting points, like W, Mo, Ta, Nb etc.
  • Advanced kiln furniture based on SSiC, RSiC, SiSiC, NSiC and composite materials.
  • Rare-earth-metal-alloys e.g. samarium-cobalt or neodym-boron-iron, as high performance permanent magnets

Other high performance materials which are used at very high temperatures and very high pressures.