Friday, October 19, 2018

UHMW MACHINING


WHAT IS UHMW PLASTIC?

UHMW is ultra-high molecular weight (UHMW) polyethylene bar with excellent high abrasion and impact resistance properties. UHMW is a high crystalline, high-density polyethylene polymer with a median molecular weight that falls within the range of 3.1 to 5.0 million. UHMW machined parts will outwear all other materials like metals, nylons, or fluoroplastics. This plastic has the same qualities of other polyethylene plastics. Since the UHMW material resists wear, corrosion, and friction it allows for an extended equipment life and can cut maintenance costs. There are a variety of UHMW applications, including gears, rollers, wear plates, bearings, and more. 
UHMW MACHINED PARTS
Parts machined from UHMW polyethylene showcase an exceptional combination of outstanding properties. High abrasion resistance, low coefficient of friction, self-lubrication, non-adherent surface, excellent chemical fatigue, impact resistance, ease of machinability, and good noise dampening properties, are all inclusive of UHMW. Its outstanding characteristics embrace very high resistance to wear and abrasion, and high performance at extraordinarily low temperatures (i.e. liquid nitrogen -259 degrees C). Only when temperatures reach 185 degrees F, will UHMW start to soften and lose its abrasion resistance characteristics.
Because UHMW features a comparatively high expansion and contraction rate once subjected to temperature changes, it's not suggested for close tolerance applications in these environments
However, custom UHMW machining to close fabrication tolerances is easily achieved through Vanderveer Industrial Plastics' CNC machining abilities.
UHMW PLASTIC MACHINING PROFILE:
UHMW BENEFITS:
·         High impact strength
·         Machinability
·         Low coefficient of friction
·         Self-lubricating
·         Chemical resistant
·         Zero water absorption
·         High abrasion resistance
UHMW APPLICATIONS:
Vanderveer Plastics fabricates custom UHMW machined parts for various applications that are extremely wear resistant. Some common applications include:
·         Starwheels
·         Chemical Tanks
·         Fiber Applications
·         Water Pipe Flanges
·         Guide Rails
·         Bushings
·         Wear plates
·         Bearings
·         Bumpers
·         Chain Guides
·         Wear Strips
·         Sprockets
COMMON UHMW INDUSTRIES:
There are a variety of industries that utilize UHMW for their equipment because of its wear, corrosion, and friction resistance. Some industries include:
·         Food Processing 
·         Material Handling and Packaging 
·         Conveyor Systems
·         Marine 
·         Waste Water Treatment Facilities


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