Thursday, November 30, 2017

PTFE vs Perfluorooctanoic Acid (PFOA)

Perfluorooctanoic acid (PFOA) (conjugate base perfluorooctanoate), also known as C8, is a synthetic perfluorinated carboxylic acid and fluorosurfactant. One industrial application is as a surfactant in the emulsion polymerization of fluoropolymers. It has been used in the manufacture of such prominent consumer goods as polytetrafluoroethylene (commercially known as Teflon). PFOA has been manufactured since the 1940s in industrial quantities. It is also formed by the degradation of precursors such as some fluorotelomers.
PTFE vs PFOA
PTFE has been in commercial use since the 1940s. It has a wide variety of uses because it is extremely stable (it doesn’t react with other chemicals) and can provide an almost frictionless surface. Most people are familiar with it as a non-stick coating surface for pans and other cookware. It is also used in many other products, such as fabric protectors.
Perfluorooctanoic acid (PFOA), also known as C8, is another man-made chemical. It is used in the process of making Teflon and similar chemicals (known as fluorotelomers), although it is burned off during the process and is not present in significant amounts in the final products.
PFOA has the potential to be a health concern because it can stay in the environment and in the human body for long periods of time. Studies have found that it is present worldwide at very low levels in just about everyone’s blood. Higher blood levels have been found in community residents where local water supplies have been contaminated by PFOA. People exposed to PFOA in the workplace can have levels many times higher.
PFOA and some similar compounds can be found at low levels in some foods, drinking water, and in household dust. Although PFOA levels in drinking water are usually low, they can be higher in certain areas, such as near chemical plants that use PFOA.
People can also be exposed to PFOA from ski wax or from fabrics and carpeting that have been treated to be stain resistant. Non-stick cookware is not a significant source of PFOA exposure.
Many studies in recent years have looked at the possibility of PFOA causing cancer. Researchers use 2 main types of studies to try to figure out if such a substance might cause cancer.
Studies in the lab
In studies done in the lab, animals are exposed to a substance (often in very large doses) to see if it causes tumors or other health problems. Researchers might also expose human cells in a lab dish to the substance to see if it causes the types of changes that are seen in cancer cells.
Studies in lab animals have found exposure to PFOA increases the risk of certain tumors of the liver, testicles, mammary glands (breasts), and pancreas in these animals. In general, well-conducted studies in animals do a good job of predicting which exposures cause cancer in people. But it isn’t clear if the way this chemical affects cancer risk in animals would be the same in humans.
Studies in humans
Some types of studies look at cancer rates in different groups of people. These studies might compare the cancer rate in a group exposed to a substance to the cancer rate in a group not exposed to it, or compare it to the cancer rate in the general population. But sometimes it can be hard to know what the results of these types of studies mean, because many other factors might affect the results.
Studies have looked at people exposed to PFOA from living near or working in chemical plants. Some of these studies have suggested an increased risk of testicular cancer with increased PFOA exposure. Studies have also suggested possible links to kidney cancer and thyroid cancer, but the increases in risk have been small and could have been due to chance.
Other studies have suggested possible links to other cancers, including prostate, bladder, and ovarian cancer. But not all studies have found such links, and more research is needed to clarify these findings.

Wednesday, November 29, 2017

Black PTFE Sheet Film

PTFE Sheet Film features:Unaffected by almost all chemical;Continuous use at high temperatures;Slippery non-stick surface;Outstanding dielectric properties;Outstanding chemical resistance;Superb electrical insulating properties;A wide working temperature range from -180 °C + 260°C......




34.25" L X 12.75" W, X .004" Thick or custom.
PTFE Film is manufactured by suspend PTFE resin after molding. It has the best ability to anti chemistry corrosion, and non-aging, and can be used under -180C ~ +260C without load, and it has the lowest fiction coefficients in known solid materials.
PTFE sheet film of advantages:
Unaffected by almost all chemical;Continuous use at high temperatures;Slippery non-stick surface;Outstanding dielectric properties;Outstanding chemical resistance;Superb electrical insulating properties;A wide working temperature range from -180 °C + 260°C;A very low coefficient of friction, resulting in unique non-stick behaviour;High dielectric properties;Non-toxic;Virgin White PTFE film, plastic pure teflon film of properties

Monday, November 27, 2017

Molded PTFE Rod

PTFE Rod is manufactured in two distinct ways, extruded PTFE Rod is the most popular and is relevant to smaller sizes, Moulded PTFE Rod is relevant to the diameters over 100mm in size, smaller sizes are also available in extruded form.

Molded PTFE rod is generally used as machining stock for all kinds of chemical, electrical and mechanical components where the outstanding performance characteristics of PTFE are required. Various fillers are available to modify the properties of PTFE to meet application requirements.

Fluoro-Plastics compression molds rods and cylinders for machining in a wide range of sizes. The most common sizes are listed in the table below, but many other combinations of OD and ID are available.  Molded rods are preferred for machining because compression molding yields greater material homogeneity for the finished part.

All rods can be etched for bonding, and can be mounted on a plywood disk for less waste in machining.

All rods can be made with filled (reinforced) PTFE to enhance the performance parameters of PTFE. Materials available for reinforcement are Glass Fiber, Carbon, Graphite, Bronze, Molybdenum Disulfide, and Stainless Steel.

Sunday, November 26, 2017

Teflon Lining Machine

Advantages:* Save time and money; * Advance designed; * High output; * Low energy consumption;....
Teflon Lining Machine
This teflon lining machine is to extrude teflon lining tubes,It keeps stable ram speed and produces precise high quality teflon lining Tube products. with our original technology. The teflon lining machine series from Sunkoo is able to extrude tube which dia from 20 - 150mm.
Advantages:
* Save time and money; * Advance designed; * High output; * Low energy consumption; * Long-life; * PC touch screen,extremely user-friendly operation; * The extrude PTFE tubes physical properties is stable and adjustable;

Friday, November 24, 2017

Teflon Solid round bar

Teflon Solid round bar is generally used as machining stock for all kinds of chemical, electrical and mechanical components where the outstanding performance characteristics of PTFE are required. Various fillers are available to modify the properties of PTFE to meet application requirements. 
Teflon Solid round bar
Teflon Solid round bar is suitable for processing a variety of gaskets, seals and lubrication materials work in corrosive media and an electrically insulating parts used at various frequencies such as Teflon resin filled not added (may contain renewable Teflon resin) by molding, paste extrusion or ram extrusion molding process bars.
Teflon Solid round bar is manufactured by techniques of paste extruding and RAM extruding method in the diameter from 5 to 110mm with Teflon granular resin. As PTFE(Teflon) has a very low co-efficient of friction, the surface of extruded PTFE rod has similar friction levels to ice. Extruded PTFE rod can work at -180° C ~+260° C and is the best electrical insulator of all known plastics. 
Teflon Solid round bar can be used as lining, seal components, wire insulation, slide block, gasket, seal, and dielectric material and so on. 
Teflon Solid round bar is generally used as machining stock for all kinds of chemical, electrical and mechanical components where the outstanding performance characteristics of PTFE are required.  Various fillers are available to modify the properties of PTFE to meet application requirements.
Source:https://www.sukoptfe.com/teflon-solid-round-bar

Wednesday, November 22, 2017

EPDM vs PTFE

EPDM rubber belongs to the thermoset elastomers (rubber) classification, while PTFE belongs to the thermoplastics. Please note that the two materials have significantly dissimilar densities. 
EPDM rubber is a thermoset elastomer or rubber material. It has a fairly low density and the highest heat capacity relative to other rubber materials. 
EPDM vs PTFE
PTFE is a fluoroplastic (fluorine-based thermoplastic). It can have a fairly high density among thermoplastics. In addition, it can have a moderately high ductility and a fairly low tensile strength.
EPDM is softer and makes a better sealing material (conforms better to rough surface finishes).  Teflon is stiffer and slicker, which might hold up better in a dynamic or abrasive application.  Both could care less about sea water from a chemical attack/corrosion standpoint.
The decomposition temperature of PTFE is >490°C (>910°F) and the main decomposition products are hydrogen flouride gas (extremely corrosive) and carbon dioxide. It is unsuitable for use where it will come into contact with acetone or hot alkaline applications.
If you want the parts to seal use EPDM or Natural rubber, the PTFE material will not seal well at all. It is harder, yet more durable & certainly more costly but it most likely will not seal as well as an elastomer.

PTFE tube making machine

Sunkoo PTFE tube making machine is designed using latest technology, fully reliable and easy to operate for customers. Performance in terms of production and working hour capacity is competitive to other machines. Low  maintenance is required , giving  high production  in market.
Features:Vertical Ram Extruder for PTFE tube;Ram extruding machine for PTFE tube;Using for Pre-sintering PTFE material;Suit for new PTFE material or Recycle PTFE material;Rangeof diameter PTFE Extrusion 20-500 mm, Heating zones 5 zones; Automatic.
Vertical Ram / molding extruder for ptfe tube making machine.
Suit for new PTFE material or Recycle PTFE material.
Adjustable Heating zone: 5 zone area.
Long service life through solid workmanship and use of high quality components.
Measurement transducer like pressure, force and ram speed for permanent control of the extrusion process and extrusion speed.
Measuring and controlling system for constant extruder speed.
Low space requirement through vertical construction.
Operating through touch screen and recording of the extrusion process parameters.
More Details and Technical Data:https://www.sukoptfe.com/ptfe-tube-making-machine

Monday, November 20, 2017

PTFE gasket moulding machine

PTFE gasket moulding machine features:Efficiently producing: 300pieces/h(large size);More energy saving: the total power only 5KW;More friendly to environment: no PTFE powder splashing but powder output automatically;More precise: producing gaskets by controlling the power quantity;More time saving : the power cut off automatically while the production number set up;Longer working life : no heat while working.
gasket moulding machine
Sunkoo has built ovens for PTFE since it was first created. Sunkoo Ovens are used to sinter molded parts, thermally enhance products qualities, and almost all heated processes in the Fluor polymer family supply chain. Manufacturers come to Sunkoo because we carefully review and adjust heat and air flow needs of each Sunkoo Oven for compatibility with the products processed.
Industrial Applications For Teflon® Gaskets
PTFE gaskets are used in many industrial applications, especially the following:
·         Compressor – High temperature and surface-wear resistant sealing gaskets.
·         Electric Motor – Sealing gaskets for components that require corrosion-resistance, exposure to high and low temperatures and high surface wear.
·         Medical Component – Seals for electronic instrumentation using materials that provide secure seals and long product life.  Specialty gaskets, especially miniature sizes, are required for many medical devices.
·         Petrochemical – Gaskets for process equipment that are resistant to corrosive fluids, temperature extremes and surface wear.
Source:https://www.sukoptfe.com/ptfe-gasket-moulding-machine

Friday, November 10, 2017

PTFE film extruder

PTFE Film Extruder Features:anti-voltage intensity;high breakdown voltage;wide operation temperatures;Chemical resisting;High working temperatures;Low friction;Surface protect material;Taiwan AC motor with inverter is employed. The acceleration and the deceleration are fast and steady.
PTFE film extruder
Diameter range for rotary cutting: Max diameter 900mm Min diameter 105mm;
Length range for rotary cutting: Max length 2050mm Min length 915mm;
Thickness range of Rod for rotary cutting : 0.2-7mm;
Power of main motor :37KW;
Total power of machine : 42.2KW;
Specification of blade : L 2100mm*W 80mm* T 13mm;
Outside size of machine : L 6945 * W 2500 * H 1600.
Description
1. Main Driving Part: Taiwan AC motor with inverter is installed. The acceleration and the deceleration are fast and steady.
2. Central Control Unit: programmable central control is used and various sizes (20 at most) can be set on the same shaft for automatic transfer and cutting.
3. Operating Panel: all functions are operated on the 10.4" Taiwan Wein View LCD touch panel.
4. Motor Control System: the central control system is PLC programmable controller. Various sizes can be set on the same shaft, and the cutting width is adjusted automatically.
5. Roll Cutting Positioning System: roll cutting positioning is controlled by Mitsubishi servo motor.
The imported high precision ball screw is applied to set the size and the linear slide rail is to bear the load of the cutter seat.
6. Blade Feeding Positioning System: blade feeding is controlled by Mitsubishi servo motor, and the cutting speed is adjustable in three stages. The efficiency is improved and the best quality is guaranteed.
7. Auto Angle Adjustment of Circular Blade: Mitsubishi servo motor is used to calculate the circular blade angle and the angle change is subject to different materials (the angle change range is ±8°).
The cutting angle is changed directly when the cutting surface is not smooth, so the efficiency is improved.

Source:https://www.sukoptfe.com/ptfe-film-extruder

Wednesday, November 8, 2017

Making PTFE Ring Machine

Polytetrafluoroethylene (PTFE) is a high molecular weight polymer, one of the most versatile plastic materials known and useful for a large range of products for applications excluded to other materials.
Making PTFE Ring Machine
Automatic PTFE Ring making machine Application:
Apply to produce sealing washer, idler wheel for microwave ovens, principal axis for microwave ovens, presser foot for sewing machine, valve element for air conditioning, valve element for air compressor, thin piston ring, electronic insulators and T shape, circular, spherical and pure PTFE shaped and filled PTFE products.
Automatic PTFE Ring making machine Product Features:
Automatic powder PTFE molding machine of advanced design, high precision, low noise (less than 60 db ), simple structure, convenient adjustment, continuous charging ,high efficiency ; the weight error of suppression of products is 5‰, using linear ball bearings,low noise,steady transmission,low energy consumption and long service life.

UHMW-PE Roller Features & Application

UHMWPE is a linear polyethylene with a molecular weight more than 3 million. It is an outstanding plastic with the best self lubrication, impact absorbing properties and the highest resistance to abrasion, impact, chemicals of any thermoplastics polymer. It is regarded as an amazing material, and the new material will grow fast and be widely used.
UHMW-PE Roller
UHMWPE Roller Features
1、Abrasion resistance and long life
The shell is made from UHMWPE which has abrasion resistance 10 times that of HDPE and 7 times that of steel. UHMWPE roller
have been subjected to continuous abrasion in very extreme quarrying, coastal and industrial applications.
2、Impact resistance and Impact energy absorbing
UHMWPE has the highest impact strength of any engineering plastics, about three times which of nylon, two times that of PC, five times that of ABS, withstands repeated impaction, even at -196 it is tough, together with its superior abrasion and corrosion resistance. UHMW-PE has made itself ideally suited for industrial applications in complicate and rough environments.
3、Effective sealing system
The primary labyrinth seal prevents most of the dust to get into the bearing house, and no water could leak in. The narrow
clearance between bearing house and shaft forms the second sealing, the bearing house are made of UHMWPE which has a
very low surface energy and are anti-adhesion, so it is repulsive to dust and water. It is quite difficulty for dust to get through the
narrow channel
4、Light weight and energy saving
UHMWPE rollers are only one third less in weight than steel roller, they are even lighter than HDPE roller, since they have
superior strength .Light weight and low friction result in considerable energy saving.
5、Reduced belt damage
UHMWPE shell is self-lubricant, and prevent the adhesion of any transfer material, so no damage was caused to conveyor belt,
even in case of roller be stopped.
6、Noise reduction
UHMWPE is a much better noise debase material than HDPE, UHMWPE rollers generate much less noise than conventional
steel roller, they are environmentally friendly
7、Corrosion resistance
UHMWPE roller can withstand humidity, corrosive chemicals, acids, salt and alkalis.
8、No sticking
UHMWPE could not be sticked by any material, so no conveyor material will be sticked to roller surface.
9、Machined face
Machined face of shell yield excellent balance and low T.I.R.10.Low maintenance fee Light weight make it easy to fit and install.
The labyrinth cap could be put back easily for clearing dust on line without take off the roller.

Monday, November 6, 2017

PTFE sheet machine

PTFE Sheet Features: the surface is perfect, no black spot and yellow spot, tidy corner, surface gloss. Uniform thickness;can make any color PTFE sheet, for example: Natural white, black, yellow, red and so on;own best performance, can be filled other material, for example: Bronze, fiber glass,carbon, graphite, moly, APR, and so on;can withstand temperture: -180~+260; can make PTFE molded sheet, PTFE skived and PTFE film with any sizes......
PTFE sheet machine
PTFE sheet machine Features:anti-voltage intensity;high breakdown voltage;wide operation temperatures;Chemical resisting;High working temperatures;Low friction;Surface protect material;Taiwan AC motor with inverter is employed. The acceleration and the deceleration are fast and steady.
Specifications
Diameter range for rotary cutting: Max diameter 900mm Min diameter 105mm
Length range for rotary cutting: Max length 2050mm Min length 915mm
Thickness range of Rod for rotary cutting : 0.2-7mm
Power of main motor :37KW
Total power of machine : 42.2KW
Specification of blade : L 2100mm*W 80mm* T 13mm
Outside size of machine : L 6945 * W 2500 * H 1600.
PTFE sheet machine Description
1. Main Driving Part: Taiwan AC motor with inverter is installed. The acceleration and the deceleration are fast and steady.
2. Central Control Unit: programmable central control is used and various sizes (20 at most) can be set on the same shaft for automatic transfer and cutting.
3. Operating Panel: all functions are operated on the 10.4" Taiwan Wein View LCD touch panel.
4. Motor Control System: the central control system is PLC programmable controller. Various sizes can be set on the same shaft, and the cutting width is adjusted automatically.
5. Roll Cutting Positioning System: roll cutting positioning is controlled by Mitsubishi servo motor.
The imported high precision ball screw is applied to set the size and the linear slide rail is to bear the load of the cutter seat.
6. Blade Feeding Positioning System: blade feeding is controlled by Mitsubishi servo motor, and the cutting speed is adjustable in three stages. The efficiency is improved and the best quality is guaranteed.
7. Auto Angle Adjustment of Circular Blade: Mitsubishi servo motor is used to calculate the circular blade angle and the angle change is subject to different materials (the angle change range is ±8°).

Sunday, November 5, 2017

PTFE thread seal tape sleeving machine

Thread seal tape used in plumbing applications is most commonly white, but it is also available in various colors. It is often used to correspond to color coded pipelines (US, Canada, Australia and New Zealand: yellow for natural gas, green for oxygen, etc.).In the UK, tape is used from coloured reels, e.g. yellow reels for gas, green for potable water.
PTFE Teflon Tape Machine
Thread seal tape (also known as PTFE tape or plumber's tape) is a polytetrafluoroethylene (PTFE) film for use in sealing pipe threads. The tape is sold cut to specific widths and wound on a spool, making it easy to wind around pipe threads. It is also known by the genericised trade-name Teflon tape; while Teflon is in fact identical to PTFE, Chemours (the trade-mark holders) consider this usage incorrect, especially as they no longer manufacture Teflon in tape form. Thread seal tape lubricates allowing for a deeper seating of the threads, and it helps prevent the threads from seizing when being unscrewed. The tape also works as a deformable filler and thread lubricant, helping to seal the joint without hardening or making it more difficult to tighten, and instead making it easier to tighten.
Our engaged in manufacturing PTFE Teflon tape machine, which also called as PTFE tape machine, Thread seal tape machine, more than 20 years, now honor ISO9001 and CE certificate obtained. We are the very first one who manufacture PTFE Tape Machine in China. Not only could we provide you the production line, but also provide raw material. The main machines include: Mixer, Calender, Slitter, Pressing Machine, Oven, Wrapping machine etc..
Range of final PTFE thread seal tape:
Thickness: 0.05-0.3mm or more (according your requirement);
Width: 8mm, 10mm, 12mm, 19mm, 25mm or others, according to your requirement;
Length: 8m, 10m, 12m, 15m, 18m, 20m ,25m, 40, etc..according to your requirement.
PTFE is widely used in a variety of needs, such as: anti-acid and organic solvents, which itself has no toxic to people, but one of the raw materials used in the production process of ammonium perfluorooctanoate (PFOA) is considered likely to have a carcinogenic effect.
Source:https://www.sukoptfe.com/ptfe-thread-seal-tape-sleeving-machine

Friday, November 3, 2017

PTFE Tape Production Line

PTFE is widely used in a variety of needs, such as: anti-acid and organic solvents, which itself has no toxic to people, but one of the raw materials used in the production process of ammonium perfluorooctanoate (PFOA) is considered likely to have a carcinogenic effect.
PTFE Tape Production Line
PTFE Tape Production Line
PTFE Tape Production Line
PTFE Tape Production Line
Our engaged in manufacturing PTFE Teflon tape machine, which also called as PTFE tape machine, Thread seal tape machine, more than 20 years, now honor ISO9001 and CE certificate obtained. We are the very first one who manufacture PTFE Tape Machine in China. Not only could we provide you the production line, but also provide raw material. The main machines include: Mixer, Calender, Slitter, Pressing Machine, Oven, Wrapping machine etc..
Range of final PTFE thread seal tape: 
Thickness: 0.05-0.3mm or more (according your requirement);
Width: 8mm, 10mm, 12mm, 19mm, 25mm or others, according to your requirement;
Length: 8m, 10m, 12m, 15m, 18m, 20m ,25m, 40, etc..according to your requirement

Thursday, November 2, 2017

The 3 mm diameter teflon rod

Usage temperature range is very broad (Celsius from - 200 degrees to +260 degrees); Anti-majority chemical substance's corrosiveness, except some fluorides and alkalinity moltenmetal;Excellent mechanical properties, aging resistance;Excellent flame resistance(Conforms to ASTM-D635 and D470 test step),in the air to be regulated as a flame retardant material;Very low water absorption......
Teflon Rod
Teflon rod is generally used as machining stock for all kinds of chemical, electrical and mechanical components where the outstanding performance characteristics of teflon are required. Various fillers are available to modify the properties of teflon to meet application requirements. 
Specification:
  • OD 3mm
  • material:100% teflon virgin moulded rod
  • quality: white,smooth,no air hole
  • Special gravity : 2.10 ~ 2.30
  • Tensile strength: 20.0 MPa
  • Ultimate elongation: 150%
  • aging resistance
  • radiation resistance
  • low permeability
  • high press resistance
  • anti-corrosion,anti-volatilization
  • lubricative
Other sizes:Φ70mm Φ65mm Φ60mm Φ55mm Φ50mm Φ45mm Φ40mm Φ35mm Φ30mm Φ25mm Φ20mm Φ18mm Φ16mm Φ15mm Φ14mm Φ13mm Φ12mm Φ10mm Φ9mm Φ8mm Φ7mm Φ6mm Φ5mm
Application:It is used as electric insulation parts under various frequencies, sealing gasket in various corrosive medium, and also used as mechanical lubricating materials.

Source:https://www.sukoptfe.com/the-3-mm-diameter-teflon-rod

Wednesday, November 1, 2017

PTFE Teflon Tape Machine

Our engaged in manufacturing PTFE Teflon tape machine, which also called as PTFE tape machine, Thread seal tape machine, more than 20 years, now honor ISO9001 and CE certificate obtained. We are the very first one who manufacture PTFE Tape Machine in China. Not only could we provide you the production line, but also provide raw material. The main machines include: Mixer, Calender, Slitter, Pressing Machine, Oven, Wrapping machine etc..
Range of final PTFE thread seal tape: 
Thickness: 0.05-0.3mm or more (according your requirement);
Width: 8mm, 10mm, 12mm, 19mm, 25mm or others, according to your requirement;
Length: 8m, 10m, 12m, 15m, 18m, 20m ,25m, 40, etc..according to your requirement.
PTFE Teflon Tape Machine
PTFE is widely used in a variety of needs, such as: anti-acid and organic solvents, which itself has no toxic to people, but one of the raw materials used in the production process of ammonium perfluorooctanoate (PFOA) is considered likely to have a carcinogenic effect.
Large relative molecular of PTFE, the lower one as hundreds of thousands, while higher one can up to one million or more (degree of polymerization of 104 orders of magnitude, while the polyethylene only 103). Degree of crystallinity is generally 90 to 95%, a melting temperature of 327 ~ 342 ℃. Molecule CF2 unit in PTFE arrange by zigzag shape, because the fluorine atom radius larger than the hydrogen, so the adjacent CF2 units can not cross exactly trans orientation, but form a spiral twisted chain, fluorine atom covering almost the entire polymer chain surface. This molecular structure explains various properties of PTFE. At temperatures below than 19 ℃ to form 13/6 helix; phase transition at 19 ℃, slightly unravel the molecular to form 15/7 helix.
Though the perfluorocarbon carbon – carbon bond and carbon – fluorine bonds are broken need to absorb energy 346.94 and 484.88kJ/mol, but PTFE depolymerization energy generate 1mol tetrafluoroethylene only need 171.38kJ. So in the pyrolysis, PTFE mainly depolymerizate tetrafluoroethylene. PTFE at 260,370 and 420 ℃ the weight loss rate (%) were 1×10-4, 4×10-3 and 9×10-2 per hour.