Saturday, July 29, 2017

Extrusion Welding

There are a number of methods to weld thermoplastics, which include hot gas (air) hand welding, and hot gas (air) extrusion welding. In the following, hot gas (air) hand welding and hot gas (air) extrusion welding are being addressed since they play a major role in the field of custom thermoplastic fabrication. A further application for these techniques is the modification or repair of rotationally molded, blow molded, vacuum formed or injection molded parts.

THE MOST COMMONLY WELDED THERMOPLASTIC MATERIALS ARE:


  • Polypropylene
  • Polyethylene
  • Polyvinylchloride
  • Chlorinated Polyvinylchloride
  • Polyvinyldenefluoride

Welding means raising the temperature of the materials to their thermoplastic state, applying pressure to allow the molecules to newly position themselves and thus creating a new homogeneous area when cooled down. The thermoplastic state, i.e. the temperature range in which the material is weldable, differs between materials. Compared to PP and PE, PVC and CPVC have a very small thermoplastic state, i.e. the temperature window for welding is relatively narrow.

Compatibility between materials is an important factor. It is recommended to verify that the melt flow rates of HDPE materials to be welded together are the same or neighboring. With PP it is not recommended to use Homopolymer rod with Copolymer parent material.

Hot gas (air) hand welding and hot gas (air) extrusion welding are manual operations and require the use of a filler material. The quality of the weld is highly dependent on the knowledge and skill of the operator. The operator needs to be knowledgeable in both the setup of the equipment and the proper execution of the weld.

Thursday, July 27, 2017

HDPE Pipe Grade

HDPE material displays improved performance characteristics in a variety of piping applications. In addition, the material is UV stabilized and ideal for use in demanding outdoor applications. It retains its properties between -220°F and 180°F and resists most chemicals. It is also NSF certified under Standard 61 to be used in potable water piping systems. HDPE Pipe Grade can be used in a variety of applications including manhole lids and bottoms, pipe reducers, trenches, sumps, pipe flanges, pipe end caps, tanks, milled flange adapters and lifting lugs.

PROPERTIES
Physical PropertiesUnitsASTMResults
Density lb/in^3 ISO 1183 0.959
Mechanical PropertiesUnitsASTMResults
Tensile Stress at Yield psi ISO 6259 >3,500
Tensile Strain (Break) % ISO 6259 >500
Resistance to Rapid Crack Propagation psi ISO 13477 >174
Slow Crack Growth PENT hrs ISO 16241 >3000
Tensile Strength – for Butt – Fusion ISO 13953 Test to Failure Ductile
Thermal PropertiesUnitsASTMResults
Oxidation Induction Time min ISO 11357-6 >20

APPLICATIONS:Chemical tank and equipment construction;Piping systems;Power and electrical engineering;Air-conditioning and ventilation systems;Mechanical engineering;Transport, materials handling and storage systems;Mobility;Environmental technology;Tanks and equipment;Chemical process industry;Water purification;Industrial waste water.

ADVANTAGES:UV resistant;Great weldability;High tensile strength;Stiffness for machine parts;RoHS and REACH compliant;Formable;Chemical resistant;Stress crack resistant;NSF 14 and 61 certified for potable water.

PTFE(PolyTetraFluoroEthylene) Tubing

If your temperature requirements range up to 500º F (260º C), PTFE Tubing (PolyTetraFluoroEthylene) is the recommended choice. It resists “melt-off” by soldering irons when making terminations. Because of its excellent dielectric properties, it is widely used in electronics and electrical service. Another key advantage of PTFE Tubing is its non-stick properities that allow the transport of materials with minimal fluid resistance. Please do be aware, however, that PTFE reacts with fluorine, molten sodium hydroxide and molten alkali metals.
PTFE Tubing

PTFE Tubing outperforms glass and graphite by its inherent superior chemical resistivity and low coefficient of friction, making it an ideal material for fluid transfers. PTFE Tubing can be used with virtually all industrial solvents, chemicals, and corrosive materials, and can be used in processes at elevated temperatures. It can be steam sterilized without effecting its physical properties, such as surface hardness, elongation, flex life or deformation under load. PTFE Tubing is normally translucent white in color, however, the degree of whiteness varies from lot to lot, and with dimensional wall thickness. Colored PTFE tubing is also available and is generally used to simplify tube routing during system installations.

PTFE Tubing Advantages:

  • Non-stick properties
  • Temperature resistance up to 260º C (500º F)
  • Aging resistance
  • Can be steam or chemically sterilized in-line
  • Superior chemical resistivity and low coefficient of friction

PTFE Tubing Applications:
Aerospace &Transportation Technology, Electronics, Components & Insulators, Chemical & Pharmaceutical Manufacturing, Food Processing, Environmental Sciences, Air Sampling, Fluid Transfer Devices and Water Processing Systems.

Tuesday, July 25, 2017

Thread Seal Tape

Thread seal tape (also known as PTFE tape or plumber's tape) is a polytetrafluoroethylene (PTFE) film for use in sealing pipe threads. The tape is sold cut to specific widths and wound on a spool, making it easy to wind around pipe threads. It is also known by the genericised trade-name Teflon tape; while Teflon is in fact identical to PTFE, Chemours (the trade-mark holders) consider this usage incorrect, especially as they no longer manufacture Teflon in tape form.Thread seal tape lubricates allowing for a deeper seating of the threads, and it helps prevent the threads from seizing when being unscrewed.The tape also works as a deformable filler and thread lubricant, helping to seal the joint without hardening or making it more difficult to tighten, and instead making it easier to tighten.

Typically the tape is wrapped around a pipe's thread three times before it is screwed into place. It is commonly used commercially in applications including pressurized water systems, central heating systems, and air compression equipment.

Types:Thread seal tape used in plumbing applications is most commonly white, but it is also available in various colors. It is often used to correspond to color coded pipelines (US, Canada, Australia and New Zealand: yellow for natural gas, green for oxygen, etc.). These color-codes for thread sealing tape were introduced by Bill Bentley of Unasco Pty Ltd in the 1970s. In the UK, tape is used from coloured reels, e.g. yellow reels for gas, green for potable water.


  • White – used on NPT threads up to 3/8 inch
  • Yellow – used on NPT threads 1/2 inch to 2 inch, often labeled "gas tape"
  • Pink – used on NPT threads 1/2 inch to 2 inch, safe for propane and other hydrocarbon fuels
  • Green – oil-free PTFE used on oxygen lines and some specific medical gasses
  • Gray – contains nickel, anti-seizing, anti-galling and anti-corrosion, used for stainless pipes
  • Copper – contains copper granules and is certified as a thread lubricant but not a sealer


Uses:Thread tape is appropriate for use on tapered threads, where the sealing force is a wedge action. Parallel threads may not seal effectively with or without tape, as they are intended to be sealed by a gasket.

Thread sealing tape is almost entirely applied by hand, although at least one machine is available for production wrapping of fittings.

PTFE tape is also commonly used in the stretching of body piercings, through a process known as taping, because it is inert and safe for this use. The wearer wraps layers of the tape around a plug, slowly increasing the size and thus slowly increasing the size (gauge) of the piercing.

CPVS Pipe Grade

CPVC pipe is produced from a specialty blend of chlorinated polyvinyl chloride material with unique physical properties desirable for piping applications (i.e., improved impact resistance and good fire resistance capabilities). Pipe grade CPVC product line includes schedules 40 and 80 piping from 1/4″ through 24″ diameters. CPVC piping systems can handle more than three-fourths of the temperature/pressure requirements of today’s typical process plants. CPVC pressure pipe has an upper working temperature limit of 200° F (93° C), or approximately 60° F (15° C) above that of Type I Grade I PVC. As with all thermoplastic piping systems, CPVC’s ability to withstand pressure varies with pipe diameter, wall thickness, and temperature. As the pipe diameter and temperature increases, the pressure rating of the product decreases. For example, 1/2″ Schedule 80 CPVC pipe is engineered for continuous service of 850 psi @ 73°F (23°C). The same pipe in service @ 180°F (82°C) carries a maximum working pressure rating of 210 psi at this temperature. 6″ Schedule 80 CPVC pipe is designed for 270 psi @ 73°F, and 54 psi @ 200°F.

PROPERTIES



NOTE: The property values presented above are typical values intended for reference and comparison purposes only. They should NOT be used as a basis for design specifications or quality control.

APPLICATIONS:Welded Tanks, liners;Valves, fittings, and piping systems;Ducts;Pumps.

ADVANTAGES:High impact strength;Dimensionally stabile;Easily machined using standard metal working tools;Corrosion resistant;Easily cemented and welded;Lightweight;Excellent electrical properties;Excellent fire rating;Good chemical resistance.

Sunday, July 23, 2017

Tip 6 - Skip the non-stick to avoid the dangers of Teflon

teflon pan
Non-stick cookware has been popular because, well, it's non-stick -- very convenient to use and clean. But it also emits toxic fumes when overheated. Environmental Working Group recommends that you choose safer cookware to reduce the risk of inhaling toxic particles when you let that non-stick pan get a little too hot. 
  • Why you should skip the non-stick
  • What safer cookware to choose
  • How to cook with non-stick if you're 'stuck' with it
  • Other ways people are exposed to PFCs, and how to avoid them
WHY YOU SHOULD SKIP THE NON-STICK

Non-stick surfaces are metal pans (such as aluminum pans) coated with a synthetic polymer called polytetrafluoroetheylene (PTFE), also known as Teflon, a DuPont brand trademark. Learn more about Teflon and its perfluorinated chemical “family” (PFC’s) in our chemical dictionary.
Toxic fumes from the Teflon chemical released from pots and pans at high temperatures may kill pet birds and cause people to develop flu-like symptoms (called "Teflon Flu" or, as scientists describe it, "Polymer fume fever"). Ingesting particles that flake off scratched non-stick cookware isn't toxic because solid PTFE flakes are inert.
Manufacturers' labels often warn consumers to avoid high heat when cooking on Teflon. But EWG-commissioned tests conducted in 2003 showed that in just two to five minutes on a conventional stove top, cookware coated with Teflon and other non-stick surfaces could exceed temperatures at which the coating breaks apart and emits toxic particles and gases.
See a graphic of what happens at to Teflon at various temperatures.
Health dangers: When you breathe kitchen air polluted with fumes from overheated Teflon, you're at risk for developing flu-like symptoms (yes, "Teflon flu"). The long-term effects of routine exposure to Teflon fumes, and from Teflon flu itself, have not been adequately studied.

PFCs have been found in nearly all Americans tested by federal public health officials. Chemicals from this family are associated with smaller birth weight and size in newborn babies, elevated cholesterol, abnormal thyroid hormone levels, liver inflammation and weakened immune defense against disease.

Environmental hazards: Manufacturing PFCs and the consumer products that contain them poses great risks to the environment and wildlife. The U.S. Environmental Protection Agency says PFCs present "persistence, bioaccumulation, and toxicity properties to an extraordinary degree."
SAFER POTS, PANS AND BAKEWARE ARE READILY AVAILABLE

While there are a growing number of new cookware options on the market, we don't know enough about them to know if they're safe -- even if they're advertised as "green" or "not non-stick." We continue to recommend cast iron and stainless steel cookware as safer options for stove-top cooking, and oven-safe glass for baking. These safer pans might be a little harder to clean, but your health is worth it.
Stainless steel is a terrific alternative to a non-stick cooking surface. Most chefs agree that stainless steel browns foods better than non-stick surfaces.

Cast iron remains a great alternative to non-stick cooking surfaces. Lodge, America's oldest family-owned cookware manufacturer, refers to its cookware as "natural non-stick." Cast iron is extremely durable and can be pre-heated to temperatures that will brown meat and will withstand oven temperatures well above what is considered safe for non-stick pans.
HOW TO COOK WITH NON-STICK IF YOU'RE 'STUCK' WITH IT
  • Never preheat nonstick cookware at high heat -- empty pans can rapidly reach high temperatures. Heat at the lowest temperature possible to cook your food safely.
  • Don't put nonstick cookware in an oven hotter than 500 degrees.
  • Use an exhaust fan over the stove.
  • Keep pet birds out of the kitchen -- the fumes from an overheated pan can kill a bird in seconds. 
  • Skip the self-cleaning function on your oven. It cleans by heating to high temperatures, which can release toxic fumes from non-stick interior oven parts.
  • Choose a safer alternative when buying new cookware.
 Source: http://www.ewg.org

Friday, July 21, 2017

Food Grade Tubing

Vinyl tubing is clear and flexible and provides an economical means of fluid transfer in a variety of applications. PVC tubing exhibits excellent elongation and drape. It is typically used for lower pressure applications and for OEM designs with complex tubing pathways.
Food Grade Tubing
This flexible, smooth, corrosion resistant, non-aging, and non-oxidizing food grade vinyl plastic tubing is produced from raw materials meeting the FDA and U.S. Pharmacopoeia Classes I through VI requirements. Also available is a flexible vinyl tubing produced from raw materials meeting Federal Specification A-A-55697 criteria for laboratory and medical tubing (including oxygen handling). For prolonged exposure this material is available in extruded black because of its resistance to bacteria.
PROPERTIES
Food Grade Tubing
NOTE: The property values presented above are typical values intended for reference and comparison purposes only. They should NOT be used as a basis for design specifications or quality control. Contact us for manufacturers’ complete material property datasheets. All values at 73°F (23°C) unless otherwise noted.
APPLICATIONS:Medical, laboratory;Drainage lines;Chemical processing;Semiconductor processing;Environmental;Industrial.
ADVANTAGES:Natural resistance to combustion;Withstands a variety of conditions;Does not rust or corrode;Economical;Clear;Flexible;FDA Approved.

Thursday, July 20, 2017

PEEK Rod

PolyEtherEtherKetone (PEEK), a high performance engineering thermoplastic, offers chemical and water resistance similar to PPS (PolyPhenylene Sulfide), but can operate at higher temperatures.
PEEK Rod

The general purpose grade is unreinforced and offers the highest elongation and toughness of all PEEK grades. Unfilled PEEK is available in sheet and rod forms in natural (a very light brown or tan) and black colors. Black PEEK is ideal for instrument components where aesthetics are important, as well as for seal components where ductility and inertness are important. All unfilled PEEK grades comply with FDA regulation 21 CFR 177.2415 for repeated food contact.The addition of glass fiber and carbon fiber reinforcements enhances the mechanical and thermal properties of the basic PEEK material.

PEEK Rod with characteristics such as exceptional strength, wear resistance and high temperature operation, it is no wonder how PEEK (PolyEtherEther-Ketone) has earned its use in high performance applications. PEEK can be found in car manufacturing processes, aerospace components and even medical implants due to its unique properties.

Wednesday, July 19, 2017

Polycarbonate Rod


Polycarbonate rod is a semi-transparent thermoplastic that exhibits extraordinary impact resistance and excellent electrical properties. In addition, its low moisture absorption rate and good chemical resistance make it an extremely versatile engineering material and allows for its use in a multitude of industrial applications. Polycarbonate rod has excellent dimensional stability and good strength and stiffness over a wide range of temperatures. Polycarbonate offers very high impact strength, high modulus of elasticity and a 270° F (132°C) heat deflection temperature at 264 psi.

APPLICATIONS:Signs;Machine guards;Window glazing;Insulators;Guides;Shields;Bushings;Compact discs.

ADVANTAGES:Excellent impact resistance;Good transparency;Good dielectric properties;Economical thermal performance;Easy to machine.

Tuesday, July 18, 2017

PVC Expanded

Polyvinyl chloride (PVC) is a flexible or rigid material that is chemically nonreactive. PVC offers excellent corrosion and weather resistance, is a good electrical and thermal insulator. and very durable. PVC is the most widely used member of the vinyl family.
PVC Expanded
Expanded PVC is a foamed polyvinyl chloride sheet that is tough, has a high-strength to weight ratio, and is half the weight of solid PVC. Its extraordinary combination of features as well as its ease to cut and shape makes it ideal for industrial and commercial signage, exhibits, store/POP displays, kiosks, and more. Its smooth, matte surface finish readily accepts virtually any form of graphic overlay (print, paint, and photo mounting) or laminate to secondary substrates. Expanded PVC also has good screw and staple retention which makes it an ideal substitute for wood projects such as stage prop design and cabinetry.
PROPERTIES
PVC Expanded
PVC Expanded
NOTE: The property values presented above are typical values intended for reference and comparison purposes only. They should NOT be used as a basis for design specifications or quality control. 
APPLICATIONS
  1. Signage
  2. Models, prototypes
  3. POP displays
  4. Exhibits
ADVANTAGES
  1. Lightweight
  2. Low flammability
  3. Water resistant
  4. High strength to weight ratio
  5. Excellent insulating characteristics
  6. Low water absorption
  7. Easily fabricated using conventional equipmen

Monday, July 17, 2017

PVC Film

PVC Film

Clear marine grade PVC film is very flexible and durable. It has been specifically developed for outdoor use as windows, whether on dry land, near water or on watercraft. This PVC film can be sewn through but it is also tough enough to stand up to heavy use. The PVC compound used to make the marine grade film includes low temperature resistance, mildew inhibitors, and UV stabilizers that provide added layers of protection in direct sunlight.

APPLICATIONS
  • Boats
  • Seat covers
  • Tables covers
  • Windows
  • Shields
DVANTAGES
  • Low cohesion
  • Mildew resistance
  • UV stabilization
  • -15 degree F cold crack

Saturday, July 15, 2017

Flexible Vinyl Tubing

Flexible Vinyl Tubing

PVC tubing exhibits excellent elongation and drape. It is typically used for lower pressure applications and for OEM designs with complex tubing pathways. Several grades of flexible PVC tubing, include:

Standard: optically clear, odorless, tasteless and nontoxic; FDA compliant.

Chemical & Petrochemical Transfer: Formulated for use in the transfer of chemicals and petrochemicals including gasoline, kerosene, oils, and cutting compounds.

Nylon-Reinforced: Inner braid of nylon provides four times the working pressure of standard PVC tubing; FDA compliant.

Steel Wire-Reinforced: Kink-free, crush resistant; FDA compliant.

Bev-A-Line: High purity process tubing is lightweight, optically clear and transparent, meets standards for food, beverage, pharmaceutical, laboratory and medical device use.

Micro-Line: Mini-bore, is nontoxic, non-contaminating, and biogically stable; well suited for medical and laboratory use.

APPLICATIONS:Medical, laboratory;Food and beverage;Drainage lines;Chemical rocessing;Semiconductor processing;Environmental;Industrial.

Friday, July 14, 2017

Extrusion Foaming of DuPont™ Teflon® Fluorocarbon Resins

DuPont has developed patented technology for the compounding and processing of fluoropolymer foam resins. The foam process involves the continuous injection of a gas such as nitrogen directly into an extruder filled with molten resin. A specially designed extruder screw is typically utilized to create the polymer gas mixture with an inert nucleating package contained in the resin to help promote cell growth. Foams of up to 60% voids have been demonstrated through the use of this process.
ptfe foam
Applications for Melt Processable Perfluorinated Resins
DuPont Teflon® FEP and PFA perfluorinated resins possess melt viscosities low enough for processing in melt extruders. Additionally, FEP and PFA are well suited for extrusion foaming while maintaining their low dielectric constant and low dissipation factors, both necessary for twisted pair and coaxial cable insulations.
Data cables are used in the transmission of electronic signals in a variety of settings and applications. The key electrical properties required for these cables include a low dielectric constant and a low dissipation factor. These properties can be enhanced by foaming the insulation. Depending on the resin used, cables having a foamed insulation allow cable miniaturization, weight reduction of the end product, and the transmission of clear high-quality electrical signals at high signal speeds. 
Foamed cables fabricated from DuPont fluoropolymer resins have become extremely popular in computer manufacturing and installation of network systems. Cables made with DuPont Teflon® FEP or PFA have low-flame and low-smoke attributes. These cables can be routed through plenums and other air handling ducts, reducing the need for the costly installation of electrical conduit.
Structure and Properties of Fluoropolymers
The discovery of PTFE by DuPont occurred in the 1930's, but at that time, the new perfluorinated resin could not be melt extruded. Further research by DuPont into the modification of the polymer architecture led to the development of a series of melt processable fluoropolymers such as FEP, PFA, and ETFE, solidifying DuPont as the world leader in fluoropolymer research. 
The ability to melt extrude these polymers, combined with such characteristics as low dielectric constant and low flammability made FEP and PFA well suited for wire and cable applications. 
Typical Physical Characteristics of PTFE, PFA, FEP, and ETFE

Wednesday, July 12, 2017

Industrial Grade Tubing

Industrial Grade Tubing provides extended service in a wide variety of applications, without weakening or cracking, and can withstand extreme temperatures from -75°F to 275°F.
Typical applications for Industrial Grade Tubing include caustic dispensing, wastewater sampling, soap and disinfectant dispensing, transferring printing ink, glass and window washing systems and more.
Industrial Grade Tubing
Industrial Grade Vinyl tubing offers high performance at a low cost. This industrial grade is flexible and offers a broad range of chemical resistance, but is not recommended for use with foods, beverages, or drugs. For prolonged exposure this material is available in extruded black since it naturally resists bacteria growth.
PROPERTIES
Industrial Grade Tubing

NOTE: The property values presented above are typical values intended for reference and comparison purposes only. They should NOT be used as a basis for design specifications or quality control. Contact us for manufacturers’ complete material property datasheets. All values at 73°F (23°C) unless otherwise noted.
APPLICATIONS:Drainage lines;Chemical processing;Semiconductor processing;Environmental;Industrial;
ADVANTAGES:Natural resistance to combustion;Withstands a variety of conditions;Does not rust or corrode;Economical;Clear;Flexible.

Saturday, July 8, 2017

PTFE + MICA MINERAL FILLED

PTFE (PolyTetraFluoroEthylene) is a fluorocarbon-based polymer also known throughout the industry as Dupont’s brand name Teflon®. Several other manufacturers make their own brands of PTFE which can often be used as substitute material. This fluoroplastic family offers plastics with high chemical resistance, low and high temperature capability, resistance to weathering, low friction, electrical and thermal insulation, and “slipperiness.”
PTFE Filled
PTFE filled with 5% to 10% mica provides a unique blend of strength and dimensional stability along with an excellent wear enhancing additive technology. This product provides excellent wear and stability in addition to FDA compliance.
Fluorosint® is a proprietary mixture in which synthetically manufactured mica is chemically linked to PTFE. This bonding results in properties not normally attainable in reinforced PTFE. Fluorosint® grades offer an excellent combination of low frictional properties, dimensional stability, excellent chemical resistance, and continuous use temperature of 500°F (260°C). Compared with PTFE, it has higher load carrying capability, 1/9 of the deformation under load, and a lower coefficient of thermal expansion.
FLUOROSINT GRADES
Fluorosint® 500 has nine times greater resistance to deformation under load than unfilled PTFE. Its coefficient of linear thermal expansion (CLTE) approaches the expansion rate of aluminum and is 1/5 that of PTFE — often eliminating fit and clearance problems. It is 1/3 harder than PTFE, has better wear characteristics, and maintains low frictional properties. Fluorosint ® 500 is also non-abrasive to most mating materials.
Fluorosint® 207’s unmatched dimensional stability, excellent creep resistance and white color uniquely position this material to serve FDA regulated applications. It is non-permeable in steam and complies with FDA regulation 21 CFR 175.300. It’s relative wear rate is 1/20 the rate of PTFE below 300°F (150°C). The combination of good mechanical performance and its inherent outstanding chemical and hydrolysis resistance, Fluorosint® 207 opens numerous application possibilities in food, pharmaceutical, and medical industries.
APPLICATIONS
  • Electrical and thermal insulation pads under compressive loads
  • Bearings, bushings
ADVANTAGES
  • Good wear resistance
  • Excellent chemical and hydrolysis resistance
  • Good chemical properties
  • Low coefficient of friction
  • Very good dimensional stability
  • Good electrical insulating properties
  • Outstanding UV and weather resistance
  • Inherent low flammability

Thursday, July 6, 2017

PTFE Filled Properties

PTFE (PolyTetraFluoroEthylene), a fluorocarbon-based polymer, is also known by Dupont’s brand name Teflon® and also as Furon’s brand name Rulon®. It is commonly used in its virgin (unfilled) state.
Virgin PTFE is capable in its own right, but when fillers are added, it enhances the material wear and deformation characteristics to more fully exploit their unique combination of chemical, physical and electrical properties.
PTFE Filled
The most common filled grades and its resulting enhanced mechanical properties are:
Glass Fiber (PTFE-GF): Added in various amounts (5% to 40%), increases compressive strength, rigidity and wear; reduces creep and cold flow; minimal effect on chemical and electrical properties.
Carbon (PTFE-CF): Added in various amounts (10% to 35%), increases compressive strength, hardness, wear, and load properties; good chemical resistance; various types and amounts of carbon can be added to alter conductivity.
Graphite (PTFE-CGF): Added in various amounts (5% to 15%), reduces coefficient of friction; reduces initial wear; increases strength.
Molybdenum Disulfide (PTFE-MoS2): Added in various amounts (5% to 15%), increases hardness, stiffness, and wear; minimal effect on chemical and electrical properties.
Metal (PTFE-BR, PTFE-SSF): Best wear properties, remarkable deformation strengths and good thermal conductivity.
Mineral: Mica added in various amounts (5% to 10%), provides excellent wear and stability in addition to FDA compliance.
Applications
  • * Excellent chemical and hydrolysis reistance)
  • Excellent electrical insulating properties)
  • Low coefficient of friction)
  • Good dimensional stability)
  • High dielectric properties)
  • Good wear resistance)
  • Good UV and weather resistance)
  • High maximum allowable service temperature in air (continuously 260° C)
Advantages
  • Unfilled – Virgin
  • Unfilled – Mechanical
  • Glass Filled
  • Metal Filled
  • Carbon Filled
  • Mineral Filled
  • Blend
  • Static Control – Dssipative

PTFE Unfilled

PTFE (PolyTetraFluoroEthylene) a fluorocarbon-based polymer, is also known by Dupont’s brand name Teflon®, and commonly used in its virgin (unfilled) state.
PTFE Unfilled
Unfilled PTFE, the most common form, is extremely soft and formable and it is often used for chemical resistant seals and gaskets. This grade of PTFE is used when special needs, such as increased resistance to creep under load, exist.
Virgin grade PTFE is 100% pure material directly from the resin producer that has never been processed into a shape. Virgin PTFE has the highest physical and electrical insulation properties and the whitest color compared to mechanical grade. In compounded formulations, Virgin PTFE is used almost exclusively.
Virgin grade PTFE is 100% pure material directly from the resin producer that has never been processed into a shape. Virgin PTFE has the highest physical and electrical insulation properties and the whitest color compared to mechanical grade. In compounded formulations, Virgin PTFE is used almost exclusively.
Mechanical grade PTFE contains some or all reground PTFE that has been reprocessed (recycled.) It is a cost-effective alternative to virgin grade, particularly recommended for applications in industrial and process industries where high purity materials are not required. It has similar chemical and tribiological properties. The compressive strength and deformation under load are superior to virgin PTFE. Mechanical grade PTFE also has superior wear resistance to virgin PTFE.
A large number of formulations through the addition of fillers, i.e., glass, carbon, graphite, calcium, ceramic, bronze, moly-disulphide, and within these grades variants such as FDA compliant, heat stabilized, stastic control, and wear resistance are available to match specific application demands. 
Prop­er­ties:Chemical-resistant;Low– and high-temperature resistant;Weather-resistant;Low coef­fi­cient of friction;Elec­tri­cal and ther­mal insulation;Mechan­i­cal prop­er­ties can be enhanced by adding fillers (eg, glass fibers, car­bon, graphite, molyb­de­num disul­phide, bronze).
Com­mon uses:Printed cir­cuit boards;Plain bear­ings, gears and slide plates;Chute lin­ers;Lined Tube;Wear strips.

Wednesday, July 5, 2017

PTFE, METAL FILLED

Virgin PTFE is capable in its own right, but when fillers, such as metal, are added, it enhances the material wear and deformation characteristics to more fully exploit their unique combination of chemical, physical and electrical properties.

Metal-filled PTFEs has the best wear properties, remarkable deformation strengths and good thermal conductivity, but poor electrical characteristics and chemical resistance.

PTFE-BR: Bronze is the most common metal filler, added in percentages of weight between 40 and 60%. Bronze-filled PTFE is used in bearings at high speeds (particularly where unhardened shafts used), Wear pads, piston rings.

PTFE-SSF: The other choice is stainless steel, added in percentages of weight between 5 and 10%. Stainless steel filled PTFE compounds are used for seats and seals requiring high heat and steam applications. This compound is also used in many applications involving food processing.

APPLICATIONS

  • Machine tool slide ways
  • Bearings
  • Rod and piston seals
  • Guide, extrusion rings
  • Wear pads
  • Liners
  • Bushings


ADVANTAGES

  • High wear resistance
  • Low friction
  • Good chemical properties
  • Low moisture absorption
  • High Tensile strength
  • Good abrasion resistance
  • Low coefficient of friction

Tuesday, July 4, 2017

PTFE, PPS FILLED



PTFE (polytetrafluoroethylene) is a known solid lubricant and when used as a filler improves the tribology properties (wear and friction resistance) of a broad range of base polymers.

Polyphenylene sulfide (PPS) offers the best chemical resistance with no known solvents below 392°F (200°C). Low moisture absorption, good mechanical and excellent thermal resistance properties make PPS ideally suited for precise tolerance machined components.

The combination of PTFE fibers uniformly dispersed in PPS produces a material close the gap both in performance and price between the standard thermoplastic materials (e.g. PA, POM, PET) and the high-end advanced engineering plastics (e.g. PBI, PI, PAI, PEEK). Containing uniformly dispersed solid lubricant, Ertalyte® TX provides a lower wear rate and coefficient of friction than unmodified polyesters and even internally lubricated materials like Delrin® AF blend.

APPLICATIONS:Slide covers:Bearings, rollers, gears:Bushings:Machined parts;Wear pads:Pump, valve, compressor components:High temperature insulators.

ADVANTAGES:Ideal for machined parts where low friction and long life is important;Low moisture absorption;Excellent wear properties in both wet and dry environments;Easy to machine;Excellent dimensional stability;Excellent chemical resistance;Enhanced wear and friction properties over standard acetals.

Sunday, July 2, 2017

PTFE, Carbon Filled


Virgin PTFE is capable in its own right, but when fillers, such as carbon, are added, it enhances the material wear and deformation characteristics to more fully exploit their unique combination of chemical, physical and electrical properties.

Carbon (PTFE-CF): Added in various amounts (10% to 35%), increases compressive strength, hardness, wear, and load properties; good chemical resistance; various types and amounts of carbon can be added to.

Applications:Engineering design components with antistatic specifications;Slide bearings;Valve housings, seats;Piston seals;Wear guides;Liners;Bushings.

Advantages:High pressure resistance and hardness;Good sliding and wear characteristics;Good thermal conductivity;Good chemical resistance;Low insulation and surface resistance.